EP1208417A2 - Motor management program - Google Patents
Motor management programInfo
- Publication number
- EP1208417A2 EP1208417A2 EP01926377A EP01926377A EP1208417A2 EP 1208417 A2 EP1208417 A2 EP 1208417A2 EP 01926377 A EP01926377 A EP 01926377A EP 01926377 A EP01926377 A EP 01926377A EP 1208417 A2 EP1208417 A2 EP 1208417A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- motor
- services
- customer
- maintenance
- providing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Classifications
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/04—Forecasting or optimisation specially adapted for administrative or management purposes, e.g. linear programming or "cutting stock problem"
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/06—Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/06—Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
- G06Q10/063—Operations research, analysis or management
- G06Q10/0631—Resource planning, allocation, distributing or scheduling for enterprises or organisations
- G06Q10/06315—Needs-based resource requirements planning or analysis
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/06—Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
- G06Q10/063—Operations research, analysis or management
- G06Q10/0637—Strategic management or analysis, e.g. setting a goal or target of an organisation; Planning actions based on goals; Analysis or evaluation of effectiveness of goals
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/06—Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
- G06Q10/063—Operations research, analysis or management
- G06Q10/0639—Performance analysis of employees; Performance analysis of enterprise or organisation operations
- G06Q10/06393—Score-carding, benchmarking or key performance indicator [KPI] analysis
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/08—Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
- G06Q10/087—Inventory or stock management, e.g. order filling, procurement or balancing against orders
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/10—Office automation; Time management
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/10—Office automation; Time management
- G06Q10/109—Time management, e.g. calendars, reminders, meetings or time accounting
- G06Q10/1093—Calendar-based scheduling for persons or groups
- G06Q10/1097—Task assignment
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/20—Administration of product repair or maintenance
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q30/00—Commerce
- G06Q30/01—Customer relationship services
- G06Q30/015—Providing customer assistance, e.g. assisting a customer within a business location or via helpdesk
- G06Q30/016—After-sales
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q30/00—Commerce
- G06Q30/02—Marketing; Price estimation or determination; Fundraising
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q30/00—Commerce
- G06Q30/02—Marketing; Price estimation or determination; Fundraising
- G06Q30/0201—Market modelling; Market analysis; Collecting market data
- G06Q30/0202—Market predictions or forecasting for commercial activities
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q30/00—Commerce
- G06Q30/02—Marketing; Price estimation or determination; Fundraising
- G06Q30/0201—Market modelling; Market analysis; Collecting market data
- G06Q30/0204—Market segmentation
- G06Q30/0205—Location or geographical consideration
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/80—Management or planning
Definitions
- Another object of the present invention is to provide modular standardized services for motor management.
- a customer is offered modular services and free to select those motor services that meet the customer's needs.
- regional facilities that are linked to the local facilities by a communication connection, such as through the Internet or via a dedicated phone line or p ⁇ vate network
- the regional facilities are provided at regions around the globe so as to offer 24-hour support to the local service locations, including providing a regional center in the Far East, one m the European Union, and one in a NAFTA country
- One of these regional centers are open during business hours at any time of the day to provide support for the local service locations
- the regional centers are m turn connected via communication links to a single world-wide headquarters
- the present invention provides outsourced motor maintenance as a part of a business strategy
- the outsourced motor is provided for all motois m a plants or a defined scope of motors in a plant
- plants aie defined broadly to include airports, steel mills, hospitals, mines, ship yaids, large buildings, hotels, chemical plants, cement plants, subway systems, railway systems, container terminals, oil drilling rigs or platforms, paper mills, oil or natural gas pipeline systems, lime plants, water treatment plants including desalination, fresh water pipelining and waste water treatment, food service facilities, etc
- motor maintenance services refers to and includes all those services described herein.
- the invention addresses the challenges being put to companies by reducing complexity, thereby enabling greater focus on the core business.
- One area of significant complexity for manufacturing businesses is plant maintenance.
- FIG. 4 is a block diagram showing implementation of the motor services
- the outsourced motor services are implemented at 22.
- a business based maintenance or BBM analysis is performed.
- An motor condition assessment is performed Motor conditions are assessed, and a CIP is implemented.
- the implementation 22 of the motor services program also utilizes a menu of services
- a design model is shown in Figure 2 for the present motoi management program
- a customer may be unaware of opportunities for improvement at 30
- the customer recognizes the opportunities 34 and prioritizes the areas for improvement at 36
- the condition assessment 40 is performed by gathering information 42
- a feasibility study is conducted at 44 and a customized solution 46 is proposed to the customer Implementation 48 of the service often yields information that can be used for improvement and so these aspect are fed back to modify the customized solution in a continuous improvement process 50
- a reliability v erification 54 is performed by gathering information 56
- a feasibility study 58 is conducted that leads to a customized solution 60
- ways to improve the process are discovered and these are fed back to the solution in a continuous improvement process 64
- the first such high end module is a performance contracting module 130 This is followed by a capital improvement module 132, a full coverage module 134 and an energy optimization module 136
- the outsourced motor service provider and/or the customer looks to these menus to discover modules that best fit the customer's needs For example, the customer may choose a storage and maintenance module 110 and the 24 hour emergency response module 92 along w ith other modules
- the implementation begins w ith the development of a maintenance strategy 140
- the maintenance strategy development requires a business plan evaluation 142, an operational analysis of the plant 144, a c ⁇ ticahty analysis 146, a motor identification 148 and a motor failure analysis 150
- the maintenance strategy 140 is followed by defining motor maintenance plans 152
- the maintenance plan 152 development includes defining a hierarchical plant index 154, determination of key performance indicators 156 for the plant, the assignment of criticalities 158 for the motors, performance of a failure analysis 160, and assignment of maintenance actions 162.
- the plan 152 is the foundation for the maintenance management 164 wherein standard jobs 166 are used for tasks due 168 on work orders 170 and requested work 172.
- the work orders 170 lead to a work schedule 178.
- the maintenance work 180 is performed by work groups 182 until the work is completed 184.
- the completed work feeds back into a work history 176.
- the work history 176 is provided for a motor register 174, which is a hierarchical plant structure of the company within which the standard jobs 166 are performed.
- the maintenance management part 164 is subject to analysis and review 186 according to this invention. Historical data is reviewed, failure analysis is reviewed. A review is made of safety issues, employ statistical techniques to evaluation frequency of work and employ reliability engineering techniques to evaluate design out requirements. These can lead to an altering of the maintenance plan 188. For example, modification of the quality maintenance plan is done by failure analysis, review of maintenance actions, frequency of work, duration of work and by entering new motors. Alterations of the maintenance plan is part of the continuous improvement cycle.
- Motor services according to the present invention is involved in a plant during much of the plant's history. For example, as shown in Figure 5, a plant is constructed at 198 and early on the motor services has only a small involvement as indicated at 200. Just prior to commissioning of the plant at 202, the sharp upswing in the motor services curve indicates increased involvement. After commissioning 202, the operation 204 of the plant provides a foundation on which is built the condition based inspection and preventative maintenance services 206 of the invention. Overlying the inspection and preventative maintenance services 206 is repairs 208 made to the motors of the plant during its lifetime. These may fluctuate particularly under the processes of the prior art, but under the continuous servicing provided by the present invention, the repair involvement is steady. Over this is the modernization potential 210 realized by motor modernization projects. This leads to technical innovation as indicated by the increasing height of the line. The time line of involvement of the motor maintenance program ends at the decommissioning 212 of the plant.
- the business objectives of a customer 214 come into alignment 216with the business objectives of the service provider 216 under the performance based contract 220.
- An aspect of the present motor services is that emergency calls costs are covered by the agreement at no added expense to the customer under the emergency response module 92.
- the motor management review has been performed. This identifies improvement potentials so that measures can be derived from that review to improve the motor maintenance effectiveness, based on the implementation of a continuous improvement process.
- the goals are to provide short-term recommendations focused on the development and implementation of a Maintenance Quality Improvement Plan and provide short-term recommendations focused on the development and implementation of a Maintenance Quality Improvement Plan
- An audit or review is performed using a standardized approach and object ⁇ e assessment techniques Categories for the audit include such as motor condition monitoring and predictive maintenance, motor repair procedures, motor reliability improvement, motor information management, etc
- An motor condition assessment 118 is provided Assessment is made of information correctness, housekeeping, physical and mechanical condition, mounting and base condition, vibration levels and insulation Both m-service motors and spare motors are evaluated
- the Motor Condition Assessment is designed to provide a formal, structured and cost efficient way of assessing the physical, mechanical and electrical health of the plant's motors Motors are reviewed at to determine if it is critical Standardized tests and inspections are utilized and a numerical value is assigned for use in trending and compa ⁇ son
- An additional basic module mentioned above is the inventory management services 84
- the module offers the customer a physical count and identification, a motor inventory optimization analysis, and segregation and verification
- the count and identification feature helps to identify recorded motor inventory, identify unrecorded motor inventory, collect nameplate data, and update the database
- a visual inspection can also be performed as part of the inventory process
- the motor inventory optimization and reduction 106 delivers to the customers the benefits of reduction in inventory investment and carrying costs, release of the value contained m the redundant inventory, a reduction of inventory maintenance and occupancy costs It also releases the storage space occupied by the unneeded motor inventory for other uses
- a verification procedure is used to reduce risks of premature failure of required motor inventory
- the segregation separates required from redundant motor inventory and permits the customer to verify that its required motor inventory is ready for activ e service duty
- a benefit is that the customer may purge the redundant motor inventory
- a shared inventory module 112 is based on the inventory review to identify potential motor inventory sharing partners A facility consensus on common motor repair specifications and motor inventory levels Excess motor inventory can be liquidated. Storing, maintaining and managing of a shared mutual motor inventory is provided.
- the shared motor inventory benefits include reduced motor inventory investment and carrying costs, reduced storage, maintenance and occupancy costs. It releases the value in redundant motor inventory, effecting a positive cash flow. A reduction in the number of premature motor failures due to storage and maintenance practices is also realized. This also provides a forum to discuss other mutual sharing opportunities.
- High-end modules in further detail include the following: A contract is prepared for agreement between the customer and provider. Task sheets or maintenance schedules are prepared outlining the scope of the work, and estimates of costs are prepared.
- the motor management program tailors the maintenance improvements to the budget of the business and to the business objectives Benefits are provided including a reduced cost through proactive business based maintenance, a minimized motor downtime, an optimized asset management including capital solutions and a fast response when and where the customer needs it
- the business based maintenance is a process that defines the motor and maintenance needs in terms of the business goals of the customer
- a uniquely tailored maintenance strategy has been developed to help the customer reach their objectives
- Working with the maintenance organization the providers engineers and maintenance specialists have assessed the current situation and developed strategies based on the plants specific motor system requirements By working closely with the employees of the company, sustained improvements are achieved which leads to success
Abstract
Description
Claims
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US19017000P | 2000-03-17 | 2000-03-17 | |
US190170P | 2000-03-17 | ||
PCT/US2001/008601 WO2001071454A2 (en) | 2000-03-17 | 2001-03-15 | Method of providing outsourced modular motor maintenance services |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1208417A2 true EP1208417A2 (en) | 2002-05-29 |
EP1208417A4 EP1208417A4 (en) | 2003-03-19 |
Family
ID=22700282
Family Applications (4)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP01957609A Ceased EP1208453A2 (en) | 2000-03-17 | 2001-03-14 | Plant maintenance technology architecture |
EP01926377A Withdrawn EP1208417A4 (en) | 2000-03-17 | 2001-03-15 | Motor management program |
EP01920401A Withdrawn EP1218845A4 (en) | 2000-03-17 | 2001-03-15 | Menu driven management and operation technique |
EP01920472A Withdrawn EP1204941A4 (en) | 2000-03-17 | 2001-03-15 | Technical support program |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP01957609A Ceased EP1208453A2 (en) | 2000-03-17 | 2001-03-14 | Plant maintenance technology architecture |
Family Applications After (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP01920401A Withdrawn EP1218845A4 (en) | 2000-03-17 | 2001-03-15 | Menu driven management and operation technique |
EP01920472A Withdrawn EP1204941A4 (en) | 2000-03-17 | 2001-03-15 | Technical support program |
Country Status (7)
Country | Link |
---|---|
US (4) | US7406431B2 (en) |
EP (4) | EP1208453A2 (en) |
AU (4) | AU8146901A (en) |
BR (4) | BR0105545A (en) |
CA (4) | CA2374578C (en) |
MX (4) | MXPA01011785A (en) |
WO (4) | WO2001069417A2 (en) |
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