CN104888651A - Ultrasonic field superimposed intelligent mixing device - Google Patents
Ultrasonic field superimposed intelligent mixing device Download PDFInfo
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- CN104888651A CN104888651A CN201510221683.8A CN201510221683A CN104888651A CN 104888651 A CN104888651 A CN 104888651A CN 201510221683 A CN201510221683 A CN 201510221683A CN 104888651 A CN104888651 A CN 104888651A
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Abstract
The invention discloses an ultrasonic field superimposed intelligent mixing device. The device comprises two circle plate whistle ultrasonic generators, a piezoelectric ultrasonic generator, an ultrasonic parameter control system and a pump. An oil inlet of the two circle plate whistle ultrasonic generators connected in parallel is connected to an oil outlet of the pump by a pipe, an oil inlet of the pump is connected to a dense oil outlet, an oil outlet of the circle plate whistle ultrasonic generators connected in parallel is connected to an oil inlet of the piezoelectric ultrasonic generator, an oil outlet of the piezoelectric ultrasonic generator is connected to an oil storage tank by a pipe or is directly connected to a user pipe. The ultrasonic parameter control system comprises an industrial personal computer, a communication module, a control head and a PLC control cabinet. Probes are installed on a second oil outlet branched pipe. The PLC control cabinet is connected to a motor of the pump by the communication module. The ultrasonic field superimposed intelligent mixing device has a small volume and high efficiency, realizes on-line continuous addition of a de-emulsifier into dense oil in an emulsion demulsification technology, has high mixing efficiency and can produce high-quality products.
Description
Technical field
The present invention relates to a kind of DP technology equipment, particularly the Intelligent Hybrid device that superposes of a kind of ultrasonic field.
Background technology
In current existing oil recovery technique, add in oil product emulsifying agent, demulsifier become three adopt in the oil product technology of general extensive use.And adding method modal be pipeline annotation method and storage tank annotation method.These two kinds method mixing efficiency is low, energy consumption is high, floor space is large.The natural sedimentation mixing efficiency adopted due to gathering station is low, and medicament breakdown of emulsion static balance time is many at 48 hours.So just need the heavy oil block in each oil field to build the defeated larger storage tank of many places collection, the volume of each tank is at 5000m
3left and right, floor space according to block district oil pump capacity not wait and different.All there is many problems in one-time investment construction or later stage operation, environmental protection management etc.Other aerodynamic power such as oil pump needed for tank storage district are generally very high in about 100 ~ 200KW, recondition expense, operating cost.And mixing of medicament and viscous crude only defeatedly mixedly to be stirred through manage, oil pump is carried and stirred, inefficiency belongs to natural mode and mixes, and this hybrid technique and equipment can not meet industrialization production requirements.
Traditional viscous crude medicament mixing device has the following disadvantages:
(1), spray the energy consumption of mixing apparatus greatly, general power of motor is all at more than 45KW.
(2), to collect defeated larger storage tank natural sedimentation floor space large, once invests high, and the large 100 ~ 200KW/ of power consumption stands left and right and operating cost is high, efficiency is low, and belong to more and naturally mix settling phase, the discontinuous operation time is 48 hours.
(3), overhaul of the equipments point, leakage point be many, and maintenance cost is high.
(4), be not suitable for continuous on-line industryization to produce.
Summary of the invention
The object of this invention is to provide the Intelligent Hybrid device of a kind of ultrasonic field superposition, this device volume is little, and efficiency is high, and achieve the on-line continuous work that viscous crude, special thick oil and super-viscous oil add demulsifier in emulsification demulsification technology, and mixing efficiency is high, quality is good.
The technical scheme adopted is:
An Intelligent Hybrid device for ultrasonic field superposition, comprises the first ultrasonic generator, the second ultrasonic generator, ultrasound parameter control system and pump, it is characterized in that:
The oil-in of pump is connected with viscous crude source by the second oil-feed house steward, the oil-out of pump is connected with the oil-in of the first ultrasonic generator by the first oil-feed house steward, the oil-out of the first ultrasonic generator is connected with the oil-in of the second ultrasonic generator by the first fuel-displaced house steward, the oil-out of the second ultrasonic generator is connected with the second fuel-displaced house steward, second fuel-displaced house steward is connected with the oil-in of oil storage tank by oil return pipe, or directly for user.
First oil-feed house steward is equiped with the first valve, the second oil-feed house steward be equiped with on the second valve, the second fuel-displaced house steward and is equiped with the 3rd valve and the 4th valve, oil return pipe is equiped with the 5th valve.
Ultrasound parameter control system, comprises computer industrial computer, communication module, control head and PLC control cabinet.Probe is installed in second and goes out on oil inlet pipe, and the signal output part of probe is connected with the input of communication module signal, and the signal output part of communication module is connected with the signal input part of computer industrial computer.Computer industrial computer is connected with the corresponding interface of PLC control cabinet, and PLC control cabinet is connected with the motor of pump by communication module.
First ultrasonic generator is one or more resonant plate whistle ultrasonic generators, when selecting multiple resonant plate whistle ultrasonic generator, adopts serial or parallel connection structure.
Second ultrasonic generator is piezoelectric supersonic generator.
Resonant plate whistle ultrasonic generator, comprises flange pipe shell, and flange pipe case nose has resonant plate whistle entrance, the rear end of flange pipe shell has resonant plate whistle to export, be provided with ultrasonic generation reed in flange pipe shell, the rear end of ultrasonic generation reed is stiff end, and front end is free end.The flange pipe shell body of resonant plate whistle generator is bolted on the supporter of setting by multiple.
Piezoelectric supersonic generator, comprises six prism bobbins or pentagonal prism bobbin, six prism bobbins or pentagonal prism bobbin has piezoelectric ultrasonic entrance, piezoelectric ultrasonic export and piezoelectric supersonic shakes charlatan, is hybrid chamber in six prism bobbins or pentagonal prism bobbin.
When demulsifier and viscous crude mixed liquor are through kinetic pump, achieve first time mechanical agitation mixing.
When the viscous crude mixing demulsifier flows through the ultrasonic generation reed in resonant plate whistle ultrasonic generator, form alternately positive/negative-pressure, and then reed strenuous vibration produces ultrasonic cavitation field in reed both sides, liquid stream realizes second time mixing.
Mixed once with the liquid stream of cavitation field shake with piezoelectric supersonic in the hybrid chamber of piezoelectric supersonic generator cavitation field that charlatan launches meet time, produce strong field superposition, realize third time mixing.
Resonant plate whistle ultrasonic generator and piezoelectric supersonic generator are coupled together by pipeline valve, achieve superposing of piezoelectric supersonic and the ultrasonic empty verbiage field of resonant plate whistle.
The detection comparing that computer industrial computer in ultrasound parameter control system is obtained by detection probe, the setting data of computer industrial computer is performed by PLC control cabinet, achieve piezoelectric supersonic frequency generator, the conversion of the frequency of resonant plate whistle ultrasonic generator, thus the electroacoustic conversion effet realizing Conversion of Energy 1+1>2.
Operation principle of the present invention:
Viscous crude enters in the Intelligent Hybrid device of ultrasonic field superposition by viscous crude entrance, first through kinetic pump, under the stirring of pump gear, demulsifier and viscous crude carry out at the beginning of first time machinery mixed, resonant plate whistle ultrasonic generator is entered into through just mixed liquid stream, under the sharp pounding of ultrasonic vocalization reed, forming powerful cavitation field in the cavity that flange pipe shell is formed, to carry out the ultrasonic homogeneous of second time mixed.Mixed liquid is by Cemented filling in piezoelectric supersonic generator, and the cavitation field that piezoelectric ultrasonic vibrator place hybrid chamber is formed carries out field superposition, and third time ultrasonic homogeneous mixing occurs simultaneously.After the liquid stream completing three mixing flows through 2Km, ultrasonic field could disappear, and achieves mechanical stirring power consumption and leakage, reaches the effect that mechanical mixture does not reach.
Computer industrial computer is by the detection data automatic comparison homogeneous blended data of detection probe, the setting data being performed computer industrial computer by PLC control cabinet regulates, realize piezoelectric supersonic frequency generator, the closed-loop control conversion of the frequency of resonant plate whistle ultrasonic generator, thus realize the electroacoustic conversion effet of Conversion of Energy 1+1>2, reach and efficiently work online.
Advantage of the present invention:
The Intelligent Hybrid device that ultrasonic field superposes achieves the composite character that macroscopical powerful mixing is combined with microcosmic ultrasonic cavitation field mass transfer mixed phase.Specifically there are three kinds of cavitation field i.e. two kinds of ultrasonic cavitation field and a kind of superposition cavitation field, efficiently mix usefulness three times.Whole equipment can process series connection or assembly in parallel arbitrarily online, thus meets the demand of change to capacity of equipment of output in production process.
1, macroscopical powerful mixing: mixed liquid stream enters demulsifier and viscous crude under the stirring of pump gear is at a high speed compressed by kinetic pump entrance, and to carry out first time machinery just mixed, forms powerful slipstream turbulent flow and then formation bumpy flow and carries out first time and mix in pump case.
2, microcosmic ultrasonic cavitation field mass transfer mixing: mixing enters in resonant plate whistle ultrasonic generator, piezoelectric supersonic generator along pipeline mixed liquor through first time, is subject to strong irradiation, carries out second time, reach mixing for the third time at generator cavitation field liquid stream.Due to the ultrasonic vocalization reed ultrasonic ultrasonic cavitation field just defining pipeline and the generator total space endlessly of hydrokinetic ringing effect resonant plate whistle ultrasonic generator, medicament and viscous crude obtain microcosmic powerful mixing effect of mass transmitting in cavitation field.
3, device is whole achieves that channelization processes online, operating cost is low, solve the equipment capacity problem of industrialized production.
4, device is suitable for that industry wide is wide, disposal ability is large, it is little to take up an area, and multicompartment is combined.
Accompanying drawing explanation
Fig. 1 is system architecture schematic diagram of the present invention.
To be that resonant plate whistle is ultrasonic superpose workflow schematic diagram with piezoelectric supersonic double frequency to Fig. 2.
Fig. 3 is resonant plate whistle ultrasonic generator structural representation.
Fig. 4 is piezoelectric supersonic generator architecture figure.
Fig. 5 is the A-A view of Fig. 4.
Detailed description of the invention
An Intelligent Hybrid device for ultrasonic field superposition, comprises the first resonant plate whistle ultrasonic generator 1, second resonant plate whistle ultrasonic generator 2, piezoelectric supersonic generator 3 and ultrasound parameter control system 4, it is characterized in that:
First resonant plate whistle ultrasonic generator 1 and the second resonant plate whistle ultrasonic generator 2 are respectively by being bolted in gripper shoe, the oil-in of the first resonant plate whistle ultrasonic generator 1 is connected with one end of the first oil-feed arm 5, the oil-in of the second resonant plate whistle ultrasonic generator 2 is connected with one end of the second oil-feed arm 6, first oil-feed arm 5 is connected by threeway one end with the first oil-feed house steward 7 with the second oil-feed arm 6, the other end of the first oil-feed house steward 7 is connected with the oil-out of pump 9, and the oil-in of pump 9 is connected with viscous crude entrance 11 by the second oil-feed house steward 10.The oil-out of the first resonant plate whistle ultrasonic generator 1 is connected with first one end going out oil inlet pipe 12, the oil-out of the second resonant plate whistle ultrasonic generator 2 is connected with second one end going out oil inlet pipe 13, first goes out the other end that oil inlet pipe 12 and second goes out oil inlet pipe 13 is connected with the first fuel-displaced house steward 14 by threeway, the other end of the first fuel-displaced house steward 14 is connected with the oil-in of piezoelectric supersonic generator 3, the oil-out of piezoelectric supersonic generator 3 is connected with the second fuel-displaced house steward 15, second fuel-displaced house steward 15 is connected with the oil-in of oil storage tank 17 by oil return pipe 16, or directly for user.
First oil-feed house steward 7 is equiped with the first valve 18, second oil-feed house steward 10 is equiped with on the second fuel-displaced house steward 15 of valve 19, second and is equiped with the 3rd valve 20 and the 4th valve 21, oil return pipe 16 is equiped with the 5th valve 22.
Ultrasound parameter control system 4, comprises computer industrial computer 23, communication module 25, control head 26 and PLC control cabinet 24.Probe 26 is installed on the second fuel-displaced house steward 15, and the signal output part of probe 26 inputs with communication module 25 signal and is connected, and the signal output part of communication module 25 is connected with the signal input part of computer industrial computer 23.Computer industrial computer 23 is connected with the corresponding interface of PLC control cabinet 24, and PLC control cabinet 24 is connected with the motor of pump 9 by communication module 8.
First resonant plate whistle ultrasonic generator 1, comprise flange pipe shell 27, there is resonant plate whistle entrance 28 flange pipe shell 27 front end, the rear end of flange pipe shell 27 has resonant plate whistle to export 29, ultrasonic generation reed 30 is provided with in flange pipe shell 27, the rear end of ultrasonic generation reed 30 is stiff end, and front end is free end.The flange pipe shell 27 of the first resonant plate whistle ultrasonic generator 1 is bolted on the supporter of setting by multiple.
Piezoelectric supersonic generator 3, comprise six prism bobbins or pentagonal prism bobbin 31, six prism bobbins or pentagonal prism bobbin 31 have piezoelectric ultrasonic entrance 32, piezoelectric ultrasonic export 33 and piezoelectric supersonic to shake in charlatan 34, six prism bobbin or pentagonal prism bobbin 31 be hybrid chamber 35.
Claims (5)
1. an Intelligent Hybrid device for ultrasonic field superposition, comprises the first ultrasonic generator, the second ultrasonic generator, ultrasound parameter control system and pump, it is characterized in that:
The oil-in of pump is connected with viscous crude source by the second oil-feed house steward, the oil-out of pump is connected with the oil-in of the first ultrasonic generator by the first oil-feed house steward, the oil-out of the first ultrasonic generator is connected with the oil-in of the second ultrasonic generator by the first fuel-displaced house steward, the oil-out of the second ultrasonic generator is connected with the second fuel-displaced house steward, second fuel-displaced house steward is connected with the oil-in of oil storage tank by oil return pipe, or directly for user;
Ultrasound parameter control system, comprises computer industrial computer, communication module, control head and PLC control cabinet; Probe is installed in second and goes out on oil inlet pipe, and the signal output part of probe is connected with the input of communication module signal, and the signal output part of communication module is connected with the signal input part of computer industrial computer; Computer industrial computer is connected with the corresponding interface of PLC control cabinet, and PLC control cabinet is connected with the motor of pump by communication module.
2. the Intelligent Hybrid device of a kind of ultrasonic field superposition according to claim 1, is characterized in that the first described ultrasonic generator is one or more resonant plate whistle ultrasonic generators, when selecting multiple resonant plate whistle ultrasonic generator, adopts serial or parallel connection structure;
Second ultrasonic generator is piezoelectric supersonic generator.
3. the Intelligent Hybrid device of a kind of ultrasonic field superposition according to claim 1, it is characterized in that described resonant plate whistle ultrasonic generator, comprise flange pipe shell, flange pipe case nose has resonant plate whistle entrance, the rear end of flange pipe shell has resonant plate whistle to export, be provided with ultrasonic generation reed in flange pipe shell, the rear end of ultrasonic generation reed is stiff end, and front end is free end.
4. the Intelligent Hybrid device of a kind of ultrasonic field superposition according to claim 1, it is characterized in that described piezoelectric supersonic generator, comprise six prism bobbins or pentagonal prism bobbin, six prism bobbins or pentagonal prism bobbin having piezoelectric ultrasonic entrance, piezoelectric ultrasonic export and piezoelectric supersonic shakes charlatan, is hybrid chamber in six prism bobbins or pentagonal prism bobbin.
5. the Intelligent Hybrid device of a kind of ultrasonic field superposition according to claim 1, it is characterized in that the first described oil-feed house steward is equiped with the first valve, the second oil-feed house steward be equiped with on the second valve, the second fuel-displaced house steward and be equiped with the 3rd valve and the 4th valve, oil return pipe is equiped with the 5th valve.
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| CN201510221683.8A CN104888651A (en) | 2015-05-05 | 2015-05-05 | Ultrasonic field superimposed intelligent mixing device |
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| CN201510221683.8A CN104888651A (en) | 2015-05-05 | 2015-05-05 | Ultrasonic field superimposed intelligent mixing device |
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2296230Y (en) * | 1997-09-09 | 1998-11-04 | 耿连瑞 | Ultrasonic emulsion breaking device for raw oil electric field dehydration |
| US5885424A (en) * | 1994-06-15 | 1999-03-23 | Mobil Oil Corporation | Method and apparatus for breaking hydrocarbon emulsions |
| CN201197931Y (en) * | 2008-04-29 | 2009-02-25 | 上海上奥节能科技有限公司 | Fluid dynamic ultrasonic heavy oil emulsification apparatus |
| CN204865693U (en) * | 2015-05-05 | 2015-12-16 | 辽宁工程职业学院 | Superimposed intelligent mixing arrangement of ultrasonic field |
-
2015
- 2015-05-05 CN CN201510221683.8A patent/CN104888651A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5885424A (en) * | 1994-06-15 | 1999-03-23 | Mobil Oil Corporation | Method and apparatus for breaking hydrocarbon emulsions |
| CN2296230Y (en) * | 1997-09-09 | 1998-11-04 | 耿连瑞 | Ultrasonic emulsion breaking device for raw oil electric field dehydration |
| CN201197931Y (en) * | 2008-04-29 | 2009-02-25 | 上海上奥节能科技有限公司 | Fluid dynamic ultrasonic heavy oil emulsification apparatus |
| CN204865693U (en) * | 2015-05-05 | 2015-12-16 | 辽宁工程职业学院 | Superimposed intelligent mixing arrangement of ultrasonic field |
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Application publication date: 20150909 |
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