CN103064370A - Cooperating production method of multiple coaxial-cable shield machines - Google Patents
Cooperating production method of multiple coaxial-cable shield machines Download PDFInfo
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- CN103064370A CN103064370A CN2012105472832A CN201210547283A CN103064370A CN 103064370 A CN103064370 A CN 103064370A CN 2012105472832 A CN2012105472832 A CN 2012105472832A CN 201210547283 A CN201210547283 A CN 201210547283A CN 103064370 A CN103064370 A CN 103064370A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The invention relates to a cooperating production method of multiple coaxial-cable shield machines. At present actual production mainly depends on the experience of working staff. The cooperating production method of the multiple coaxial-cable shield machines collects production operation parameters and production quality indexes of each coaxial-cable shield machine under all producing material situations aiming to the producing units of the coaxial-cable shield machines, and sets up a database. Then modeling is carried out to each coaxial-cable shield machine by using multi-output support vector machine method, the models of the production quality and the production operation parameters of each coaxial-cable shield machine under each producing material are respectively set up, then each model of different producing material is combined into an integrated model of a single shield machine, and the integrated model of the single shield machine is mutually set up. Optimizations of productive tasks are carried out by using a particle swarm optimization algorithm. The cooperating production method of the multiple coaxial-cable shield machines uses a data mining technique and a parallel optimization algorithm to set up feature model, and carries out optimization to productive tasks of each model by combining optimizing algorithm, and achieves the purpose of producing by the optimal coaxial-cable shield machine under optimal productive task.
Description
Technical field
The invention belongs to the information and control technical field, relate to the collaborative production method of a kind of many coaxial cable sheathing machines.
Background technology
The delivery rate of coaxial cable sheathing machine, heart yearn speed, the production operations such as the temperature in process ginsengs has direct impact to production efficiency and the quality of concentric cable sheath.Each sheath machine (even model is identical) has its unique characteristic when producing, namely have different production operation parameters and the relation between production efficiency and quality.For total number of units be
(
) in the situation of platform, exist and how to dispose each sheath machine alternate and produce optimum problem, also be how under given production material and demand, the problem of finishing production task of full blast how.
Yet, obtain comparatively accurately the production operation parameter of every sheath machine and the relation between production efficiency and quality, and under certain production requirement, for every sheath machine prepares the production operation parameter, carrying out the distribution of total production task, is not an easy thing.At present, also there is not good solution.
Mainly be by staff's experience in the actual production, its target is also just kept production and is normally carried out, the concept of not distributing rationally, but so its integral production process also have very large room for promotion.
By data mining, the method for applied for machines study is excavated the relational model between each sheath machine production operation parameter and production efficiency and quality, again in conjunction with optimized algorithm to production task distribution to be optimized be very potential method.The method really being reached produce actual requirement, is the key of this technology, and main bugbear comprises how to improve prediction and the generalization ability of model, how to realize that the optimization of Prescribed Properties distributes.
Summary of the invention
Target of the present invention is to produce simultaneously for many coaxial cable sheathing machines to finish production task, proposes a kind of production task distribution method of optimization, and optimize the content has been taken into account efficient and product quality situation that each coaxial cable sheathing machine is produced.
The inventive method is by each coaxial cable sheathing machine production efficiency and product quality and with it corresponding production operation supplemental characteristic collection, production operation parameter and product quality to every coaxial cable sheathing machine, set up the model of based on data digging technology, and the means such as optimized algorithm of integrating parallel, established a kind of method of many coaxial cable sheathing machine production optimizations distribution production task, utilize the method can be effectively in total certain situation of production task, by optimizing the production task of distributing each sheath machine, enhance productivity and product quality.
Concrete steps of the present invention are:
Step (1). for the total number of units of coaxial cable sheathing machine be
(
) production unit of platform, gather respectively all and produce in material situations, each coaxial cable sheathing machine production operation parameter and the relevant sign concentric cable sheath production index of quality, building database; Coaxial cable sheathing machine production operation parameter is obtained by coaxial cable sheathing machine operation digital control system, or directly by the apparatus measures collection, different sheaths is produced material and separated image data, so that targetedly respectively modeling;
The data of described coaxial cable sheathing machine production operation parameter comprise: the production material of concentric cable sheath, delivery rate
, heart yearn passes sheath machine speed
, the production temperature
The data of the described sign concentric cable sheath production index of quality comprise: the anti-aging index of sheath
, unit length average bubble quantity
With the abrasion resistance index
, the method for its acquisition is mature technology;
Step (2). every coaxial cable sheathing machine is adopted the modeling of many output support vector machine methods, setting up respectively every kind of sheath produces under the material, model between the product quality of each coaxial cable sheathing machine and each production operation parameter, then every sheath is produced the difference of machine and produced the block mold that material model is combined as a separate unit sheath production machine, it is vertical to build together
Individual separate unit sheath is produced the block mold of machine
Concrete modeling method is as follows:
The input parameter and the output parameter that are used for modeling sample are expressed as
, wherein
Expression the
Group is as the coaxial cable sheathing machine production operation parameter of input data vector,
Expression the
Group is as the index of the concentric cable sheath production quality of output parameter vector,
Be sample size; Take actual operating data as the basis, set up the product quality of each coaxial cable sheathing machine and the block mold that the separate unit sheath between each production operation parameter is produced machine;
Adopt the support vector machine method modeling, the support vector machine kernel function is elected radial basis function as
Parameter σ be radial basis function width,
Be mapping function, establish required objective function and be:
,
Be the vector value of model output,
Be the weight coefficient vector,
Be the intercept vector.Introduce relaxation factor ξ
* i〉=0 and ξ
i〉=0 and allow error of fitting ε, model passes through constraint condition
Constant wherein
C0 be penalty coefficient,
For prediction exceeds the quantity that allows error of fitting point,
This minimization problem is a convex quadratic programming problem, introduces Lagrangian function:
At the saddle point place, function L is about w, b, ξ
i, ξ
i *Minimal point, also be
Maximal point, minimization problem are converted into the maximization problems of asking its dual problem;
LagrangianL is about w at the saddle point place, b, ξ
i, ξ
i *Minimal point:
Can get the dual function of Lagrangian function:
At this moment,
According to Ku En-Plutarch (KKT) conditional theorem, have following formula to set up at saddle point:
By following formula as seen,
α i α i * =0, α i With
α i * Can not be non-zero simultaneously, can get:
Can obtain vectorial b from following formula, obtain model;
Step (3). utilize particle swarm optimization algorithm, the product quality of integrating step (2) each coaxial cable sheathing machine of building and the separate unit sheath between each production operation parameter are produced the block mold of machine
, carry out the optimization of each production task, concrete steps are as follows:
A. define the particle cluster algorithm initial population
Vector respectively tie up component, be respectively production operation parameter and the sheath production material category of each coaxial cable sheathing machine;
B. set search target and the iterations of particle cluster algorithm, the search target is the target setting of each coaxial cable sheathing machine production quality, this target setting can be the integration objective of production quality, it also can be single production QT Quality Target, also can be that multiple goal is optimized simultaneously, be determined by needs of production;
C. to produce the length need finish the concentric cable sheath be total unit interval production task the unit interval
, the production task sum of the highest unit interval of permission of each coaxial cable sheathing machine is the highest unit interval production task of permission of each coaxial cable sheathing machine
,
,
Be
The highest unit interval production task of the permission of platform coaxial cable sheathing machine, when
The time, establish
Be total unit interval production task of each coaxial cable sheathing machine that initialization is good,
, wherein
,
Be the initialization unit interval production task of each coaxial cable sheathing machine that initialization is good, when
The time,
,
Be
The initialization production task of platform coaxial cable sheathing machine, the
Each coaxial cable sheathing machine after the platform coaxial cable sheathing machine (
) production task is 0, otherwise
Platform coaxial cable sheathing machine production task initialization interval is:
, produce initial the in this interval
The production task of platform coaxial cable sheathing machine is individual;
According to above step initialization colony vector
Wherein heart yearn speed is determined by the production task of distributing, situation or explained hereafter requirements set that other production operation parameters are produced machine according to actual concentric cable sheath, integrating step (2) model between each coaxial cable sheathing machine product quality and production operation parameter of building
According to the production task of each coaxial cable sheathing machine in the initial population, obtain the optimization aim initial value of each coaxial cable sheathing machine under the initial population production task, then according to the search target of setting, carry out iterative computation with particle cluster algorithm, search Optimal Production task distribution condition;
D. when particle cluster algorithm is finished iterations or find set to require optimum, stop to calculate the colony's vector that obtains corresponding optimum, the production task that namely obtains each optimum coaxial cable sheathing machine is distributed.
The inventive method is for improving total production efficiency, and the quality that improves output aggregate is useful, but also has certain difficulty.To the distribution of each coaxial cable sheathing machine production task, according to personal experience or simple mean allocation, the production efficiency in this load distribution situation has much room for improvement fully in the production run of present reality.The inventive method specifically for the total number of units of coaxial cable sheathing machine is
(
) production unit of platform, gather respectively in each coaxial cable sheathing machine production run, product quality reaches corresponding with it production operation supplemental characteristic, utilize data mining technology and parallel optimization algorithm, product quality and production operation parametric relationship for every coaxial cable sheathing machine, set up characteristic model, in conjunction with the production task allocation optimized of optimizing algorithm to each coaxial cable sheathing machine, the target of under the production task of optimum, producing to reach optimum coaxial cable sheathing machine.
The inventive method both can on-line optimization also can offline optimization.
Embodiment
A kind of many coaxial cable sheathing machines are worked in coordination with production method, specifically may further comprise the steps:
(1) for the total number of units of coaxial cable sheathing machine is
(
) production unit of platform, gather respectively all and produce in material situations, in each coaxial cable sheathing machine production run, product quality and corresponding production operation parameter with it, building database; Concrete coaxial cable sheathing machine production operation parameter is obtained by coaxial cable sheathing machine operation digital control system, or directly by the apparatus measures collection, different sheaths is produced material will separate image data, so that targetedly respectively modeling.
Described coaxial cable sheathing machine production operation supplemental characteristic comprises: the production material of concentric cable sheath, delivery rate
, heart yearn passes sheath machine speed
, the production temperature
The data of the index of described sign concentric cable sheath production quality comprise: the anti-aging index of sheath
, unit length average bubble quantity
With the abrasion resistance index
, the method for its acquisition is mature technology;
(2) respectively every coaxial cable sheathing machine is adopted the modeling of many output support vector machine methods, setting up respectively every kind of sheath produces under the material, model between the product quality of each coaxial cable sheathing machine and each production operation parameter, then every sheath is produced the difference of machine and produced the block mold that material model is combined as a separate unit sheath production machine, it is vertical to build together
Individual separate unit sheath is produced the block mold of machine
Concrete modeling method is as follows:
The input parameter and the output parameter that are used for modeling sample are expressed as
, wherein
Expression the
Group is as the coaxial cable sheathing machine production operation parameter of input data vector,
Expression the
Group is as the index of the concentric cable sheath production quality of output parameter vector,
Be sample size, take actual operating data as the basis, set up the product quality of each coaxial cable sheathing machine and the block mold that the separate unit sheath between each production operation parameter is produced machine.
Adopt the support vector machine method modeling, the support vector machine kernel function is elected radial basis function as
Parameter " σ " is the width of radial basis function,
Be mapping function, establish required objective function and be:
,
Be the vector value of model output,
Be the weight coefficient vector,
Be the intercept vector.Introduce relaxation factor ξ
* i〉=0 and ξ
i〉=0 and allow error of fitting ε, model passes through constraint condition
Constant wherein
C0 be penalty coefficient,
Exceed the quantity that allows error of fitting point for prediction
This minimization problem is a convex quadratic programming problem, introduces Lagrangian function:
At the saddle point place, function L is about w, b, ξ
i, ξ
i *Minimal point, also be
Maximal point, minimization problem are converted into the maximization problems of asking its dual problem.
LagrangianL is about w at the saddle point place, b, ξ
i, ξ
i *Minimal point:
Can get the dual function of Lagrangian function:
According to Ku En-Plutarch (KKT) conditional theorem, have following formula to set up at saddle point:
By following formula as seen,
α i α i * =0, α i With
α i * Can not be non-zero simultaneously, can get:
Can obtain vectorial b from following formula, obtain model.
(3) utilize particle swarm optimization algorithm, in conjunction with the product quality of above step (2) each coaxial cable sheathing machine of building and the block mold of the production of the separate unit sheath between each production operation parameter machine
, carry out the optimization of each production task, concrete steps are as follows:
A. define the particle cluster algorithm initial population
Vector respectively tie up component, be respectively production operation parameter and the sheath production material category of each coaxial cable sheathing machine;
B. set search target and the iterations of particle cluster algorithm, the search target is the target setting of each coaxial cable sheathing machine production quality, this target setting can be the integration objective of production quality, it also can be single production QT Quality Target, also can be that multiple goal is optimized simultaneously, be determined by needs of production;
C. according to total unit interval production task
, namely the unit interval is produced the length that need finish the concentric cable sheath, and the highest unit interval production task of the permission of each coaxial cable sheathing machine
, the production task sum of the highest unit interval of permission of each coaxial cable sheathing machine,
,
Be
The highest unit interval production task of the permission of platform coaxial cable sheathing machine is set the Search Range of each coaxial cable sheathing machine unit interval production task, if
Then for the production task that need finish greater than allowing the highest production task, this production task can't be finished in the existing equipment situation.If
Then for the production task that need finish equals to allow the highest production task, this production task also can't be optimized, and each concentric cable machine is operated in the highest permission production task situation gets final product.Patent of the present invention is only right
Situation applicable, establish
Be total unit interval production task of each coaxial cable sheathing machine that initialization is good,
, wherein
,
Be the initialization unit interval production task of each coaxial cable sheathing machine that initialization is good, when
The time,
,
Be
The initialization production task of platform coaxial cable sheathing machine, the
Each coaxial cable sheathing machine after the platform coaxial cable sheathing machine (
) production task is 0, otherwise
Platform coaxial cable sheathing machine production task initialization interval is:
, produce initial the in this interval
The production task of platform coaxial cable sheathing machine is individual.According to above step initialization colony vector
Wherein heart yearn speed is determined by the production task of distributing, situation or explained hereafter requirements set that other production operation parameters are produced machine according to actual concentric cable sheath, integrating step (2) model between each coaxial cable sheathing machine product quality and production operation parameter of building
According to the production task of each coaxial cable sheathing machine in the initial population, obtain the optimization aim initial value of each coaxial cable sheathing machine under the initial population production task, the search target of then setting according to previous step, carry out iterative computation with particle cluster algorithm, search Optimal Production task distribution condition;
D. when particle cluster algorithm is finished iterations or find set to require optimum, stop to calculate the colony's vector that obtains corresponding optimum, the production task that namely obtains each optimum coaxial cable sheathing machine is distributed.
Claims (1)
1. coaxial cable sheathing machine more than a kind is worked in coordination with production method, it is characterized in that the concrete steps of the method are:
Step (1). for the total number of units of coaxial cable sheathing machine be
(
) production unit of platform, gather respectively all and produce in material situations, each coaxial cable sheathing machine production operation parameter and the relevant sign concentric cable sheath production index of quality, building database; Coaxial cable sheathing machine production operation parameter is obtained by coaxial cable sheathing machine operation digital control system, or directly by the apparatus measures collection, different sheaths is produced material and separated image data, so that targetedly respectively modeling;
The data of described coaxial cable sheathing machine production operation parameter comprise: the production material of concentric cable sheath, delivery rate
, heart yearn passes sheath machine speed
, the production temperature
The data of the described sign concentric cable sheath production index of quality comprise: the anti-aging index of sheath
, unit length average bubble quantity
With the abrasion resistance index
Step (2). every coaxial cable sheathing machine is adopted the modeling of many output support vector machine methods, setting up respectively every kind of sheath produces under the material, model between the product quality of each coaxial cable sheathing machine and each production operation parameter, then every sheath is produced the difference of machine and produced the block mold that material model is combined as a separate unit sheath production machine, it is vertical to build together
Individual separate unit sheath is produced the block mold of machine
Concrete modeling method is as follows:
The input parameter and the output parameter that are used for modeling sample are expressed as
, wherein
Expression the
Group is as the coaxial cable sheathing machine production operation parameter of input data vector,
Expression the
Group is as the index of the concentric cable sheath production quality of output parameter vector,
Be sample size; Take actual operating data as the basis, set up the product quality of each coaxial cable sheathing machine and the block mold that the separate unit sheath between each production operation parameter is produced machine;
Adopt the support vector machine method modeling, the support vector machine kernel function is elected radial basis function as
Parameter σ be radial basis function width,
Be mapping function, establish required objective function and be:
,
Be the vector value of model output,
Be the weight coefficient vector,
Be the intercept vector; Introduce relaxation factor ξ
* i〉=0 and ξ
i〉=0 and allow error of fitting ε, model passes through constraint condition
, minimize
Obtain; Constant wherein
C0 be penalty coefficient,
For prediction exceeds the quantity that allows error of fitting point,
This minimization problem is a convex quadratic programming problem, introduces Lagrangian function:
At the saddle point place, function L is about w, b, ξ
i, ξ
i *Minimal point, also be
Maximal point, minimization problem are converted into the maximization problems of asking its dual problem;
LagrangianL is about w at the saddle point place, b, ξ
i, ξ
i *Minimal point:
Can get the dual function of Lagrangian function:
According to Ku En-Plutarch (KKT) conditional theorem, have following formula to set up at saddle point:
By following formula as seen,
α i α i * =0, α i With
α i * Can not be non-zero simultaneously, can get:
Can obtain vectorial b from following formula, obtain model;
Step (3). utilize particle swarm optimization algorithm, the product quality of integrating step (2) each coaxial cable sheathing machine of building and the separate unit sheath between each production operation parameter are produced the block mold of machine
, carry out the optimization of each production task, concrete steps are as follows:
A. define the particle cluster algorithm initial population
Vector respectively tie up component, be respectively production operation parameter and the sheath production material category of each coaxial cable sheathing machine;
B. set search target and the iterations of particle cluster algorithm, the search target is the target setting of each coaxial cable sheathing machine production quality, this target setting can be the integration objective of production quality, it also can be single production QT Quality Target, also can be that multiple goal is optimized simultaneously, be determined by needs of production;
C. to produce the length need finish the concentric cable sheath be total unit interval production task the unit interval
, the production task sum of the highest unit interval of permission of each coaxial cable sheathing machine is the highest unit interval production task of permission of each coaxial cable sheathing machine
,
,
Be
The highest unit interval production task of the permission of platform coaxial cable sheathing machine, when
The time, establish
Be total unit interval production task of each coaxial cable sheathing machine that initialization is good,
, wherein
,
Be the initialization unit interval production task of each coaxial cable sheathing machine that initialization is good, when
The time,
,
Be
The initialization production task of platform coaxial cable sheathing machine, the
Each coaxial cable sheathing machine after the platform coaxial cable sheathing machine (
) production task is 0, otherwise
Platform coaxial cable sheathing machine production task initialization interval is:
, produce initial the in this interval
The production task of platform coaxial cable sheathing machine is individual;
According to above step initialization colony vector
Wherein heart yearn speed is determined by the production task of distributing, situation or explained hereafter requirements set that other production operation parameters are produced machine according to actual concentric cable sheath, integrating step (2) model between each coaxial cable sheathing machine product quality and production operation parameter of building
According to the production task of each coaxial cable sheathing machine in the initial population, obtain the optimization aim initial value of each coaxial cable sheathing machine under the initial population production task, then according to the search target of setting, carry out iterative computation with particle cluster algorithm, search Optimal Production task distribution condition;
D. when particle cluster algorithm is finished iterations or find set to require optimum, stop to calculate the colony's vector that obtains corresponding optimum, the production task that namely obtains each optimum coaxial cable sheathing machine is distributed.
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CN101498458A (en) * | 2009-03-02 | 2009-08-05 | 杭州电子科技大学 | Model updating method for on-line boiler combustion optimization |
CN102222128A (en) * | 2011-05-05 | 2011-10-19 | 杭州电子科技大学 | Method for combustion optimization of waste plastics oil refining |
CN102750424A (en) * | 2012-07-16 | 2012-10-24 | 杭州电子科技大学 | Method for optimizing combustion of biomass furnace |
CN102799778A (en) * | 2012-07-16 | 2012-11-28 | 杭州电子科技大学 | Method for optimizing load distribution of boiler |
-
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- 2012-12-17 CN CN201210547283.2A patent/CN103064370B/en active Active
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2003046770A1 (en) * | 2001-11-28 | 2003-06-05 | Pavilion Technologies, Inc. | System and method for historical database training of support vector machines |
CN101498458A (en) * | 2009-03-02 | 2009-08-05 | 杭州电子科技大学 | Model updating method for on-line boiler combustion optimization |
CN102222128A (en) * | 2011-05-05 | 2011-10-19 | 杭州电子科技大学 | Method for combustion optimization of waste plastics oil refining |
CN102750424A (en) * | 2012-07-16 | 2012-10-24 | 杭州电子科技大学 | Method for optimizing combustion of biomass furnace |
CN102799778A (en) * | 2012-07-16 | 2012-11-28 | 杭州电子科技大学 | Method for optimizing load distribution of boiler |
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